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New approachs to waste magnesia chrome bricks recycling for refractory castable production used at iranian sarcheshmeh copper complex  
Yazarlar
Dr. Öğr. Üyesi Farzin ARİANPOUR Dr. Öğr. Üyesi Farzin ARİANPOUR
Kastamonu Üniversitesi, Türkiye
F. Golestani-Fard
Iran University of Science and Technology, Iran
A. Rahimi
R and D Department, Iran
Özet
Refractory castables based on alumina-silicate aggregates are commonly used in casting wheel components and launders. In this research the recycling process of waste magnesia chrome bricks for production of refractory castable lining for launders and casting wheels at Iranian Sarcheshmeh Copper Complex (I.S.C.C.) is explained. The smelting plant of ISCC consumes 4000 tons refractory materials and produces 2000 tons waste refractories annually. In order to reduce the environmental pollutions and gain the economical advantages, the recycling of waste refractories proved to be a solution. In ISCC, 800 tons alumina or alumina-silicate refractory castables are used for linings of anode furnace casting wheels and launders annually. In the present work, the spent bricks from reverberatory, converter and anode furnaces were analyzed in term of microstructural changes from hot zone to the cold end to evaluate the changes in texture and chemical composition. Different formulations based on recycled magnesia chrome aggregates and various particle size distribution and cement content were tested. Economic recycled magnesia chrome refractory mixture was prepared after crushing and sizing the non-deteriorated regions of wasted bricks. After evaluation of physical and mechanical properties of samples, one ton refractory castable was prepared and successfully installed in the casting wheel.
Anahtar Kelimeler
Bildiri Türü Tebliğ/Bildiri
Bildiri Alt Türü Tam Metin Olarak Yayımlanan Tebliğ (Uluslararası Kongre/Sempozyum)
Bildiri Niteliği
Bildiri Dili İngilizce
Kongre Adı UNITECR '05 - Proceedings of the Unified International Technical Conference on Refractories: 9th Biennial Worldwide Congress on Refractories
Kongre Tarihi /
Basıldığı Ülke
Basıldığı Şehir
BM Sürdürülebilir Kalkınma Amaçları
Atıf Sayıları
SCOPUS 1

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